Brons (af Ital. bronzo, malm, troligen af Grek. bronte, åska), kem., en legering af koppar och tenn, stundom med tillsatser af bly och zink. Sedan uråldriga tider har denne metall varit använd till mynt, prydnader och vapen m. m. Sammansättningen af antik brons synes af nedanstående analyser:
| Celt fr. Downs | Bronsringar ifrån en gallisk- romersk graf. |
||
| Koppar | 85,23 | 75,55 | 79,93 |
| Tenn | 13,11 | 23,52 | 15,73 |
| Bly | 1,14 | 0,47 | 3,50 |
| Mynt från Alexander den stores tid. | Romerskt as år 500 f. Kr. | Mynt från Alexander Severi tid. |
|
| Koppar | 95,96 | 69,69 | 89,0 |
| Tenn | 3,28 | 7,16 | 10,2 |
| Bly | 0,76 | 21,82 | 0,8 |
En sammanställning af analyser af antik brons finnes i Gmelin-Krauts “Handbuch der anorganischen chemie” (6:te uppl., III b., 725 s.). – F. n. nyttjas brons af olika sammansättning till olika ändamål. Kanonmetall innehåller 9–10 proc. tenn; malm eller klockmetall 20–25; medaljbrons 5–10: statybrons innehåller 2,5–4 proc. tenn och 11–17 proc. zink. Den svenske myntmetallen, hvaraf öreslantar slås, består af 95 proc. koppar, 4 proc. tenn och 1 proc. zink. Brons är i allmänhet en hård metall, som genom upphettning och hastig afkylning blir smidbar och kan präglas. Efter upphettning och långsam afsvalning blir han åter till en viss grad spröd. I fuktig luft öfverdrages han med en grön hinna eller, skorpa (patina), som skyddar underliggande metallpartier och meddelar bronsstatyer en angenäm färg. Ett sådant öfverdrag kan utan svårighet framkallas genom bestrykning med en lösning af salmiak och oxalsyra i ättiksyra.
Brons, legering, som huvudsakl. innehåller koppar och tenn. En del bronser hålla dessutom mindre mängder andra metaller, särsk. zink och bly men även antimon, arsenik etc. De olika beståndsdelarnas relativa mängder växla för olika ändamål inom vida gränser. B. är hårdare än koppar och användes därför i forntiden till svärd, yxor, andra arbetsverktyg och dyl., innan järnet ännu var känt. B. är dessutom mera lättsmält och fyller vid gjutning formarna väl, varför den tidigt började brukas till bl. a. konstföremål. Legeringens hårdhet och hållfasthet ökas med tennhalten till ett visst maximum, varefter hållfastheten åter avtager på grund av inträdande sprödhet. Tennhalten bör därför i regel icke överskrida 35% men är vanl. betydligt lägre. Då med hög tennhalt även följer mindre smid-barhet äro de b., som hålla under 6%, lämpligast för prägling, kallpressning och dylik bearbetning. — Av de viktigaste för olika ändamål numera tillverkade b. håller klockbrons omkr. 78 % koppar och 22 % tenn, spegelbrons omkr. 70 % koppar och 30 % tenn, b. för gjutning av statyer och andra konstföremål 80—90 % koppar och 3—8% tenn. I sistnämnda art ingår även intill 10% zink. Den förr för gjutning av kanoner använda b. höll vanl. omkr. 90 % koppar och 10 % tenn. Inom maskintekniken förekomma bronser, som utom koppar och tenn hålla zink, stundom även bly. I instrumentfabrikation och maskinteknik nyttjas särskilda bronsarter, kallade aluminiumbrons, fosforbrons och manganbrons.
Bronze (copper tin alloy)is the earliest alloy in the history of metal smelting and casting. The addition of tin or lead to pure copper (red copper) has special importance and historical significance. Compared with pure copper (red copper), bronze has high strength and low melting point (25%). The melting point of tin smelting bronze will drop to 800°C. The melting point of pure copper (red copper) is 1083°C). Bronze has good castability, wear resistance and stable chemical properties.
Bronze has the characteristics of low melting point, high hardness, strong plasticity, wear resistance, corrosion resistance, and bright color. It is suitable for casting various appliances, mechanical parts, bearings, gears, etc.
There are twelve categories of bronze ware, drinking vessels, water vessels, musical instruments, weapons, carts and horses, agricultural implements and tools, currency, seals and symbols, weights and measuring instruments, bronze mirrors, and miscellaneous objects. Divided into several sub-categories. Among them, food vessels, drinking vessels, water vessels, musical instruments, and weapons are the most important and basic.
Bronze was made as early as 3000 BC, but it was much later for artefacts for general applications. The earliest bronzes appeared in the Mesopotamia Valley of Babylon 6000 years ago. The large bronze sword with the image of a lion during the Sumerian civilization is a representative of early bronzes. In the epic “Iliad”, Homer mentioned that Hephaestus, the Greek god of fire, put copper, tin, silver, and gold into his furnace, which turned into a shield used by Achilles. The ratio of copper to tin varies widely (measured from the remaining artifacts, the copper content is 67% to 95%); but in the Middle Ages, it was known that different ratios can produce different effects. The 11th-century Greek manuscripts in the library of St. Mark’s Basilica in Venice list an alloy of 1 pound of copper and 2 ounces of tin, which is an 8-to-1 ratio, which is similar to the gun bronze used later.
Bronze is harder than copper, has a lower melting point, and is easier to melt and cast; bronze is also harder than pure iron, and bronzes with different alloy compositions are suitable for making gun barrels and machine bearings. Among tools and weapons, historically replacing bronze with iron is not because iron itself has any special advantages, but because iron is more abundant than copper and tin. The characteristic of the bell bronze is that it can make a loud sound when struck. Its tin content is relatively high, ranging from 1/4 to 1/7. Sculpture bronze contains as low as 1/10 tin, and sometimes a mixture of zinc and lead is added. Zinc can increase hardness, and bearing alloys usually contain a small amount of zinc. Adding a small amount of phosphorus to bronze can improve its performance and strength; phosphor bronze ingots with phosphorus content can reach 1% to 2%, and the castings contain only trace amounts; it has high strength and is especially suitable for pump plungers, valves and sleeves. . Manganese bronze is also used in the machinery industry. It contains a small amount of tin or even no tin, but contains a large amount of zinc and manganese. In addition to being used as tools and weapons, bronze is also widely used to make coins; many copper coins are actually cast in bronze, with a typical composition of 4% tin and 1% zinc. Bronze is a substance that expands and contracts like water.
The advancement of bronze craftsmanship during the Spring and Autumn Period and Warring States Period is highlighted by the use of the following two technologies: one is the gold-silver cooperating technique. The so-called gold-silver cooperating technique is to inlay gold and silver wires on the surface of the bronze to make patterns or texts. This technology appeared in the middle of the Spring and Autumn Period, when the weapons of Chu, Song and other countries had wrong gold art characters. At the beginning of the Warring States period, large pieces of gold and silver patterns appeared on copper ritual objects. In the middle of the Warring States period, this technique was not only used on weapons and ritual objects, but also on talisman, seal, vehicle, bronze mirror, copper with hooks and lacquerware. buckle. Second, after the middle of the Warring States period, the engraving technique developed. This technique is to make hair-like engraved portrait pictures on relatively thin pots, cemeteries, mirrors, and husks. Generally, they are mostly water and land warfare, hunting, and hunting. Pictures of banquet etiquette. These pictures were carved into the shape of a vessel and then carved with steel knives.
The status of bronze ware in social life has gradually declined, and most of the artifacts are daily-used, but specific to some bronze ware, there are still many exquisite works. For example, the two-carriage copper carriage and horse unearthed in the Mausoleum of the First Emperor Qin in Lintong, Shaanxi. The first rider drove four horses, with a shed on the carriage, and the king was seated. Both carriages and horses are made of bronze castings, and the size is in proportion to the actual size and is extremely exquisite. There are also many gold and silver ornaments on the car, which are painted all over. The second riding horse, 3.17 meters long and 1.06 meters high, can be said to be the most complex and huge bronze ware discovered so far.
By the end of the Eastern Han Dynasty, pottery had developed greatly and played an increasingly important role in social life, which further squeezed daily bronze ware from life. As for weapons, tools, etc., iron weapons already dominated by this time. The bronzes in the Sui and Tang dynasties are mainly various exquisite bronze mirrors, usually with various inscriptions.
Bronze Ware was called “Gold” or “Jijin” in ancient times. It is an alloy of red copper and other chemical elements such as tin and lead, and its patina is blue-green.
The use of bronzes began in Turkey and Iraq in the late Neolithic period, as well as copper beads unearthed at the ancient TellRamad site in Syria. Chinese bronzes began from the Majiayao to the Qin and Han dynasties, with the Shang and Zhou dynasties being the most exquisite. It appeared in the early period of Yangshao culture and Majiayao culture in China.
Small tools or accessories first appeared in China. Bronze vessels and weapons began to be available in the Xia Dynasty. In the mid-Shang Dynasty, bronze wares were already rich in varieties, with inscriptions and fine patterns appearing. From the late Shang Dynasty to the early Western Zhou Dynasty, it was the heyday of the development of bronze wares. The types of wares were varied, vigorous and dignified, the inscriptions were gradually lengthened, and the patterns were rich and splendid. Subsequently, the bronze carcass began to thin, and the ornamentation gradually simplified. From the late Spring and Autumn Period to the Warring States Period, copper tools became less and less due to the popularization of ironware. During the Qin and Han dynasties, as pottery and lacquerware entered daily life, the variety of copper containers decreased, the decorations were simple, mostly plain, and the carcass became lighter and thinner.
Chinese bronzes are exquisitely produced and enjoy a high reputation and artistic value among the world’s bronzes. They represent the superb technology and culture of China’s bronze development for more than 5,000 years.
Fan casting method and lost wax method. Fan casting method is earlier and most widely used. Understanding ancient manufacturing methods is helpful to distinguish fake.
Fan casting method is also called die casting method. The model is first made of clay, sculpted various patterns and inscriptions, dried in the shade and then fired to make it a master model, and then the clay model is made from the mother mold. Melt the alloy, pour the alloy into the pottery fan cavity to form a device, and then clean and polish the finished bronze product after it is removed.
Based on the physical objects excavated from the ruins of ancient bronze workshops, combined with the analysis of the shape of the bronze ware, experts believe that the vast majority of ancient Chinese bronze wares were made using the paradigm casting method
The fan casting process is divided into five steps:
The lost wax method is a precision casting method for bronze and other metal objects. The method is to use beeswax to make a model of the casting, and then use other refractory materials to fill the mud core and apply it to the outside. After heating and baking, the wax mold is all melted and lost, making the entire casting model into an empty shell. Then pour the solution into it and cast it into a utensil. The utensils can be exquisitely cut through, and have the effect of hollowing out. The bronze statues and plates unearthed from the tomb of Zenghouyi in Suixian County, Hubei Province are the earliest lost wax castings known in China.
In the late Spring and Autumn Period, the Chinese may have invented the lost wax casting process. The process flow of the lost wax method is divided into three steps. First, a wax mold is made of easy-melting paraffin, and the wax mold is poured with fine mud many times to harden it to form a casting shape. Then, the cast shape is baked and ceramicized. During this process, the paraffin melts and flows out, forming a cavity in the casting. Finally, copper water is poured into the cavity to make a utensil. The lost wax method is usually used to cast bronzes with very complex shapes. The Chu State Copper Forbidden unearthed in Xichuan, Henan and the Zenghou Zun plate unearthed in Suizhou, Hubei, are considered to be cast by the lost wax method.
The casting method in which the utensils are cast into shape at one time is called the muddy casting method. If the shape of the vessel is too large or the shape is too complicated, it is necessary to divide the whole object into several pieces and cast them separately, and finally splice them into a whole. This casting method is called the split casting method. When casting multiple smaller objects, multiple casting molds are stacked together, and copper water is poured from a gate to cast multiple objects at a time. This process is called stack casting. The stack casting method is mostly used to cast coins and other small objects. It appeared in the Spring and Autumn Period and gradually became popular in the Han Dynasty.
Repair and protection of bronzes. Because the repair and protection technology of metal cultural relics is basically the same, the repair and protection technology of bronzes is more comprehensive in metal cultural relics, and bronzes account for the highest proportion of metal cultural relics. Therefore, this article focuses on the restoration and protection of bronzes as a comprehensive system. Introduce the restoration and protection technology of bronze, you can learn from the restoration and protection methods of other cultural relics. There has been a long period of bronze age in human history, which is a stage of human material civilization development characterized by bronze manufacturing tools, utensils and weapons. The so-called bronze is an alloy made of copper and tin or lead in a certain proportion. It is mainly copper with a blue color, hence the name bronze.
For an unearthed incomplete bronze artifact, the first step is to weld the bronze ware into a completed artifact. Welding is an important part of the traditional repair technology, and it is the main method for repairing broken bronzes and restoring the shape of the artifact. It is necessary to adopt different welding methods, namely “big welding” and “small welding” according to the nature, brokenness and corrosion of the bronze. First, file the solder joints with a stubble, and then use an electric soldering iron to melt the tin and pour it into the bronze to be repaired.
Replenishment is an important technique for restoring incomplete parts of traditional bronze repair techniques. Re-matching means that the broken bronze ware is incomplete. According to the type, shape, and defective part of the bronze ware, it is made and matched with casting. Complementary matching should be based on the decoration of the bronze ware first, and then use the decoration to make the complementary shape, and then put together a finished bronze artifact.
Bronze ware buried in the ground was compressed and deformed and cracks appeared due to the collapse of the tomb and the change of the stratum. The unearthed bronzes often need to be reshaped. Bronze shaping methods include hammering, molding, sawing, heating shaping and physical shaping. The selection method is based on the degree of deformation of the utensils and the texture of the copperware.
To repair and protect bronzes, the corrosion mechanism of bronzes must be explored in order to take correct and effective protective measures.
The corrosion mechanism of bronzes has been continuously developed with the development of science, and various theories and opinions continue to emerge, but now the views are more consistent:
When the utensils are buried in the ground, they come into contact with chloride. Because of the small radius of chloride ions, it is easy to penetrate the water film and react with copper to form cuprous chloride: Cu 十Cl=→CuCl 十e Cuprous chloride reacts with water to form cuprous oxide And hydrochloric acid: 2CuCl 10 H20→Cu20 10 2HCl When cuprous oxide meets oxygen, water and carbon dioxide, basic copper carbonate can be formed; Cu20 10-02 10 H20 10 C02→CuC03·Cu(OH) 2 Cuprous oxide meets water and oxygen , Plus hydrochloric acid can be converted into basic copper chloride: 2Cu20 ten 2H20 ten 02 ten 2HCl→CuCl2·3Cu(0H)2.
Therefore, the corrosion products formed by bronzes under the influence of the external environment are CuCl and Cu20 from the inside to the outside, and then CuC03·3Cu(OH)2 or CuCl2·3Cu(OH)2, or both. This result has been confirmed by X-ray diffraction analysis.
Since the conversion product of the cuprous oxide layer, basic copper chloride, is loose and swollen, it is powdery, usually called powdery rust, and oxygen and water can still enter it, so that the cuprous chloride layer is converted into basic chlorination. Copper: 4CuCl 10 02 10 4H20 → CuCl2·3Cu(0H) 2 10 2HCl This creates the condition for the internal formation of powdery rust; the hydrochloric acid produced meets the eutectoid structure, and the copper is converted into cuprous chloride: 4Cu 10 The cuprous chloride formed by 4HCl + 02→4CuCl + 2H20 reacts with the oxygen and water immersed inside to generate basic copper chloride. This is repeated, so that the corrosion products of the bronze ware continue to expand and deepen until the ware is ulcerated and perforated, which is called “bronze disease”.
Some data on the corrosion mechanism of bronzes believe that it is also closely related to the tin and lead in the bronze. This sulfide is converted into hydrogen sulfide produced by microorganisms reducing sulfate under the action of aerobic bacteria.
The theories about the relationship between organisms and the corrosion of bronzes still need more in-depth research.
Most of the bronzes were once buried underground, and were therefore corroded to varying degrees. As the corrosive medium, the capillaries and pores of the soil are filled with air, water and electrolyte. Bronze ware is buried underground. Under the action of air, water, and electrolyte, various corrosive coatings of different colors are naturally formed, including black copper oxide (CuO), red cuprous oxide (Cu2O), and indigo copper sulfate (CuSO4), blue copper sulfate (CuSO4·5H2O), green basic copper sulfate (CuSO4+3Ca(OH)2), white cuprous chloride (CuCl), white tin oxide (SnO2), etc. Different colors.
Most of them are corrosion products, which not only did not damage the ancient works of art, but added the artistic effect of bronze ware. The corroded layer of patina has become a symbol of the solemnity, simplicity and age of bronzes. The rust layer generally does not change the shape of the bronze objects, and the nature of the bronze rust is relatively stable, so that it will not cause damage to the objects. Therefore, this type of corrosion layer should be retained. However, since most of the unearthed bronzes are basically covered with soil and rust, the rust must be removed if the background color, patterns, patterns, and inscriptions are to be exposed. But rust removal can’t damage the copper tyre, and the good rust color should be retained.
The difference from basic rust removal is the removal of “powder rust”. The main mechanism of bronze rust is that the presence of chloride ions has the greatest impact on the rust of bronzes, which is the main reason for the destruction of bronze wares due to “powder rust”. To protect the bronze ware, the key lies in how to deal with the chloride ions, how to remove the chloride ions from the inner layer of the utensils, or to seal and stabilize the chloride ions inside the utensils to isolate them from oxygen and moisture, and protect them from the external environment. The influence of factors. There are many methods to remove excess copper rust and “powder rust”. The method used depends on the specific circumstances of each cultural relic. However, there is a general principle that the original appearance of the artifacts must be maintained, and the inscriptions, patterns and patterns of the artifacts must not be harmed. Ancient spots.
There are three main treatment methods: mechanical method, chemical method and electrochemical reduction method. The three types of methods are used in conjunction with each other.
1. Mechanical method: divided into manual operation and mechanical operation.
2. The chemical method uses chemical reagents to prepare rust removal liquid, and there are many formulas for rust removal liquid.